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Do You Need To Disconnect Battery To Change O2 Sensor

How to Replace an Oxygen Sensor

Dan Ferrell writes about do-it-yourself car maintenance and repair. He has certifications in automation and command engineering.

A bad oxygen sensor will increase fuel consumption by up to 40%.

A bad oxygen sensor will increase fuel consumption by up to 40%.

A bad oxygen sensor (O2 sensor) can increase:

  • Hydrocarbon emissions
  • Carbon monoxide emissions
  • Oxides of nitrogen emission
  • Fuel consumption

And upset engine performance!

In replacing an oxygen sensor, you demand to prevent damage to the mounting threads on the exhaust manifold, pipe, or catalytic converter. It's not uncommon for an O2 sensor to seize, making it hard to remove. If not careful, you lot'll seriously impairment the mounting threads and finish upwards with an expensive repair. But you can learn how to bargain with a stuck sensor and safely replace it in most an hour or so on a Sat morning—right in your own garage.

Here is how.

Preparing to Remove the O2 Sensor

If the sensor is mounted on a flange, follow these steps:

  1. Unplug the electric connector.
  2. Unscrew the mounting bolts.
  3. Remove the old sensor.
  4. Install a new unit along with a new gasket. That's it. Yous're all done.

For all other types of O2 sensors, follow these steps:

  1. About ane or two hours earlier you programme to remove the sensor, information technology's a good idea to utilise to the sensor's base—where it joins the frazzle manifold or piping—a skilful penetrating oil spray. Practice this a couple of times, following the instructions on the production's parcel.
  2. Afterward spraying the sensor, start and idle the engine for well-nigh ten minutes. This volition warm upwards the frazzle system and make removing the sensor much easier.
  3. After that, disconnect the negative bombardment cablevision—the black cable hooked to the battery mail service with the negative sign (-) next to information technology. Isolate the asunder terminal by wrapping a rag effectually information technology to preclude it from accidentally touching the bombardment post.
  4. When you lot need to replace a sensor shut to the catalytic converter, you'll probably have to lift the front of your vehicle. If and then, park your vehicle on a level surface. Utilize a floor jack to raise it and support your car on a couple of jack stands. Block the rear wheels with wooden blocks and apply the parking brakes. And, whenever you need to clamber under your vehicle to do some work, wear safe spectacles to prevent dirt or grease from falling in your eyes.

Removing the Oxygen Sensor

  1. Unplug the O2'south electrical connector carefully to avert breaking the plastic locking tabs.
  2. Then, turn the sensor counterclockwise using an open-end wrench or an oxygen sensor socket. This sensor socket has a slit on one side to fit the sensor's wiring harness through during removal or installation.
  3. If the sensor seems frozen in identify or seized, stop. Cut the wiring harness off the sensor and utilize a six-point deep well socket (or spark plug socket of the correct size, usually a 7/viii-inch socket) and a ratchet or breaker bar instead.
  4. Apply penetrating oil to the base of the sensor, following the instructions on the product's label.
  5. Try to plough the sensor merely a few degrees counterclockwise, just until the sensor refuses to motility anymore.
  6. Use penetrating oil to the base of the sensor and tighten it again, turning the sensor clockwise.
  7. Repeat steps 5 and 6 every bit many times as necessary. Remember not to force the sensor loose. Just plow the unit of measurement counterclockwise until the sensor refuses to motility. Utilise penetrating oil and tighten information technology once again. Gradually, the sensor volition brainstorm to come up loose.
  8. Once you've removed the sensor, apply penetrating oil to the dominate (mounting) threads in the frazzle manifold, tube or catalytic converter, and clean the threads using a nylon brush.
  9. Closely check the boss threads. If the threads seem nicked, a bit flattened or accept some other pocket-size damage, utilise a thread chaser to repair the threads. However, if the threads seem crushed or stripped, use a tap to repair them. Check a drill and tap size nautical chart to get the correct tap size for the task.
  10. After the repair, thoroughly clean up the threads of any metallic shavings using penetrating oil and a clean rag.

Read More from AxleAddict

Installing the Oxygen Sensor

  1. After removing the sometime sensor, compare it to the new one; or bring the quondam sensor when you lot buy the new one and make sure both match. If possible, endeavor to supervene upon information technology with an OEM unit of measurement instead of a "universal" type. Otherwise, you lot may need to cut off the electrical connector from the old oxygen sensor and splice it to the new sensor.
  2. If the new sensor doesn't come with it, apply a dab of anti-seize compound to a pocket-sized spot on the threads. This will assist you remove it when its service schedule comes up over again.
  3. When handling the new sensor, do not affect the tip or contaminate it with oil, grease, dirt or whatsoever other kind of strange matter. Contamination will cutting short the new sensor's service life.
  4. Mitt-start the sensor when screwing it in, to prevent cross threading.
  5. Using an oxygen sensor socket and a torque wrench, tighten the sensor to the torque listed in your service transmission. If you don't have the manual, buy an inexpensive, aftermarket repair manual from your local auto parts store or online.
  6. Plug in the sensor electrical connector.
  7. Route and secure the wiring away from hot surfaces.
  8. Now, lower your vehicle, if you had to raise it, and reconnect the battery negative cable.
A bad oxygen sensor will create engine performance problems.

A bad oxygen sensor will create engine performance issues.

Do Yous Need to Replace the Other Oxygen Sensors?

Most mod vehicles use more than one oxygen sensor. When servicing a sensor every bit part of your vehicle maintenance schedule, you lot might want to supervene upon the other ones at the aforementioned time. Check your vehicle's service transmission to locate all the sensors in your item car model.

When replacing an oxygen sensor considering of a malfunction indicator light (MIL) or Check Engine calorie-free, y'all'll need to erase the diagnostic trouble code (DTC) from the computer memory. On 1996 and newer models, erase the code using a scan tool. If you don't ain a scan tool, check with your local auto parts store. They usually practise it for you free of charge.

On older models, yous demand to apply a particular method, depending on your vehicle make and model. Cheque your service manual for the proper procedure.

Car manufacturers recommend replacing the O2 sensor about every five years (one- and two-wire sensors) or 10 years (three- and four-wire sensors). Notwithstanding, silicon or carbon soot may cover an oxygen sensor due to a car repair or engine performance problems. In this case, you'll demand to supersede it before its due service schedule. A worn-out or bad oxygen sensor will increase emissions, crusade engine performance problems, and stride up fuel consumption by up to xl%.

Merely you only learned how to replace an oxygen sensor without harm to the exhaust manifold, catalytic converter, or exhaust pipe. Save this guide for the adjacent fourth dimension yous need to service the sensor, and save some coin and fourth dimension.

Test Your Cognition of Oxygen Sensors

For each question, choose the all-time answer. The answer central is below.

  1. What is the job of an oxygen sensor
    • Measure frazzle stream's oxygen content
    • Ensure a stoichiometric fuel mixture
    • Reduce harmful emissions
    • Synchronize timing

Answer Cardinal

  1. Measure exhaust stream's oxygen content

This article is accurate and true to the all-time of the author's cognition. Content is for informational or entertainment purposes only and does not substitute for personal counsel or professional advice in business organization, fiscal, legal, or technical matters.

Questions & Answers

Question: Is replacing the PROM PCM Chip the aforementioned as replacing the ECU?

Answer: The ECU has many input and output circuits that tin can go incorrect. Replacement of an ECU is unremarkably done because of overloads, corrosion, or damaged due to heat or vibration, for example. The PROM only has the programming instructions for the intended application.

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Source: https://axleaddict.com/auto-repair/How-to-Replace-an-Oxygen-Sensor

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